Hypertherm designs consumables for fast cutting speeds, long life, and superior cut quality for high productivity and low operating costs. 

Technology Benefits of Using Hypertherm Consumables

Advanced axial swirl ring allows the long vented nozzle with exposed vent holes and swirl ring to align near the tip of the electrode, ensuring the correct amount of gas flow and optimal consumable life.

Chambered swirl ring gradually reduces gas pressure at the end of the cut to stabilize the hafnium insert prior to arc termination; this extends nozzle and electrode life.

Coaxial-assist™ jet increases cutting speed and cut quality by extending the tip of the nozzle into the exit of the shield.

Conical Flow™ nozzle technology increases arc energy density for superior cut quality with little dross.

CoolCore® allows for improved cooling of the electrode through effective removal of heat from the hafnium.

CoolFlow™ delivers enhanced cooling of the nozzle through key features such as a deep groove, angled o-ring seal and specific shoulder contact for increased nozzle life and cut quality.

Dimpled electrode extends electrode back life by preventing material from blowing on the nozzle when first ignited.

HDi® technology delivers HyDefinition® quality to thin stainless steel cutting from 3 mm (12 ga.) to 6 mm (1/4").

HyLife® extends electrode life and lowers operating costs.

HySpeed® technology utilizes Coaxial-assist jet technology to boost cutting speeds as much as 50% over conventional designs.

LongLife® ramps current and gas flow up and down in a tightly controlled manner to reduce electrode and nozzle erosion.

PowerPierce® liquid cooled shield technology repels molten metal during piercing. Enables robust production pierce capability up to 50 mm (2") mild steel and 75 mm (3") stainless steel and aluminum. Delivers speed and thinkness capabilities.

Quick-disconnect torch allows for ease of mounting and changing of the torch.

SilverPlus® silver front end tip which dramatically extends electrode life, reduces the number of change outs and significantly reduces operating cost.

Tool free allows consumables to be easily changed out.

TrueFlow™ allows for centered electrode alignment with the water tube to ensure optimal cooling, which increases life and produces a higher and consistent cut quality.

Vented shield™ is electrically isolated to prevent double arcing, the vent holes around the orifice stabilize the arc, cool the consumables, and protect them from spatter. These features improve piercing capabilities and increase consumable life.

Note: Technologies vary by product. Refer to product pages for more details. 

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